Tooling designed for connector blocks, junction boxes, terminal blocks and relay modules…
Knowing that injection moulded components are an integral part to almost every domestic appliance and electrical product. We have developed a dedicated team of staff with experience developing a wide range of tooling for the electronics markets from the supply of small to large scale unit components to integrated tooling systems. We have experience delivering tooling for a vast range from motherboard components to electrical connector box housings.
We specialise in complex tooling designed to produce parts that are designed to sustain functionality in the harshest of environments and to protect the most sensitive of electronic components.
Common Applications in the Electronics Industry
- Wiring loom termination
- PCB & Board Connectors
- Shell Casing
- Connection Blocks
- Assembly Components
- Containers
- Junction Boxes
Tolerances and Standards for the Electronics Industry
- Design intent for manufacturing
- Produced to ISO9001/14001 (2015)
- 0.5-12μm tolerances
- Conductive or non conductive materials
- Heat Resistance
- Reproduction Accuracy
- Hardness
Typical Industry Process & Material Requirements
- FMEA development
- Moldflow
- Project management
- Standard & engineered complex process polymers
- Post moulding assembly
- ISIR inspection
- 8D Problem solving and reporting
PRODUCTION INSIGHT
IP65 Rated Components with an extremely low tolerance for the harshest of internal machinery
A global client had the requirement to “protect sensitive electronic components” within a complex industrial sensor design. The ADM team worked to overcome this mechanical challenge and developed a process to meet the product requirements.
To overcome this challenge we produced a sub assembly with a rubberised protective polymer coating. This additional coating provides the hard engineered polymer with an additional outer, allowing it to react an IP rating of IP65 making it water resistant and able to withstand harsh environmental conditions in its location.
As a high production run with extremely high tolerance requirements, highly accurate and repeatable parts were required to ensure successful and acceptable components.
